Spread the puff corn on the baking sheet in an even layer and set it aside while making the caramel sauce. Along with expanding our flavor options, we wanted to bring in extruding equipment so we could manufacture the plain puffs in house. Published January 21, 2016, Your email address will not be published. These Caramel Puffs start with a hulless corn puff and are coated with a delicious caramel that uses real butter! Add the baking soda- this will cause the caramel mixture to foam up. Here’s a behind-the-scenes look of how we transform bags of cornmeal into our popular and award-winning Snackworthy® Simply Puffs.™. In a medium sized sauce pan add the sticks of butter and melt the butter at medium high heat. More Buying Choices $12.99 (2 new offers) add photo. An auger pushes the mixture through a die as it is exposed to high pressure. We produce our sweet puffs, starting with a similar process as a candy manufacturer would use, by making a caramel or candy type solution in a kettle. Baked Corn Puff. … Reply. Spread some waxed paper out on your counter or table. Cheese curls are an extruded snack, meaning they are cooked, pressurized, and pushed out of a die that forms the particular snack shape. December 5, 2019 at 3:06 pm. Next, we add the flavor. In a medium saucepan, heat the butter, brown sugar, and corn syrup over medium heat, until mixture reaches a boil, stirring frequently. Based on consumer requests, we focused on flavors that would be widely accepted and sell well. From manufacturing to your pantry: A behind-the-scenes look at our award-winning Snackworthy® Simply Puffs™, By David Mortemore, Food Research and Product Development Project Manager. This develops the proper temperature to change the moisture in the cornmeal paste into steam, creating air cells in the collette, and puffs the corn. How to Remove Chewing Gum From Clothes Depending on the Fabric, Concrete Fence Models That Offer Both Resistance and Design, We use cookies to ensure that we give you the best experience on our website. It involves temperature, pressure, moisture levels, and, of course, corn. Pour corn puffs into a large heatproof bowl, or use a large stockpot as a bowl. Drop by the teaspoonful on an oiled cookie sheet. Fold in the beaten egg whites. They are then baked (or fried, depending on the product) and flavored with oil and seasonings. © 2016-2021 Snackworthy®. Non-Dairy, vegan, try THIS $15.50 $ 15. In a medium bowl, mix together cornmeal and salt. All Rights Reserved. View Additional Info Details Ingredients Nutrition Related Products The proper balance of these different factors controls the environment in the equipment that produces the puff. Add cheese and the reserved corn mixture. Next, the wet cornmeal loads into an extruding machine that forms the shape of the collette (corn puff). I know this may seem silly to post this simple recipe, but this Add the water, sugar and the corn syrup. The form and fill machine heat seals the top and bottom, and cuts each bag off the tube. Place the puffed corn in a large bowl and set aside. Pour over puff corn in roaster and bake in 250* oven for 45 minutes, stirring every 10-15 minutes. Melt butter in a large skillet over medium heat. An example of this process is our company’s history with one of our best-selling products, corn puffs. 50 ($0.97/Ounce) Get it as soon as Fri, Jan 8. Utz Hulless Puff'n Corn Caramel Flavored Puffed Corn Snacks, 2 oz. This is our most popular item - It is also called "Hulless Popcorn". The Snackworthy® Blog keeps you up-to-date with the most Snackworthy® news, tips, industry trends and more. print recipe. FREE Shipping on orders over $25 shipped by Amazon. 1/2 cup butter 1/4 cup flour 1 cup milk 1 can (15 ounce size) cream-style corn 5 eggs, separated 1 1/2 cup grated Cheddar cheese 1/2 cup grated Swiss or Provolone cheese Now that we have the necessary equipment, we’ve expanded the puff flavors to include caramel, cinnamon roll, sea salted caramel, and coconut. Today, we eat extruded corn snacks that are ball-shaped, curly, straigh… Only 6 left in stock - order soon. In order to clean the machinery, staff fed moist corn into the grinder. The machine takes the film and forms and seals it, essentially becoming a tube. The company had an initiative to expand the flavor line which resulted in monthly meetings with the marketing, sales, production and operations teams to discuss new product flavors and evaluate prototype samples. You will be the hit of the party when you make the Puffcorn with caramel. They are manufactured by extruding heated corn dough through a die that forms the particular … The finished product texture is determined by how you cook it. Cool to room temperature. If you continue to use this site we will assume that you accept our policy, What You Can Do With Magnets – 6 Unknown Uses, Common Central Heating Problems – Causes And Solutions. For the full recipe and ingredient list for caramel corn puffs, scroll to the bottom of this post. (see the recipe below) Our Puffcorn is puffed full of pure goodness with a light and delicious popcorn flavor. In a saucepan, heat butter, brown sugar, corn syrup and salt until it comes to a rolling boil. Cornmeal is the only ingredient. Stir well and remove from heat. In 2 quart sauce pan bring the butter, sugar & corn syrup to bring to boil, then cook for 2 minutes. To make the feed, a grinder was used to flake corn. In another bowl, beat egg whites until soft peaks form. The chain of events often begins with a customer request or a new concept idea from the sales and marketing team. Break the almond bark into pieces and place it in a glass bowl. Mix the corn meal and salt. Cheese curls, sometimes referred to as corn curls or cheese puffs, have been a popular American snack food since the 1950s. Next, the wet cornmeal loads into an extruding machine that forms the shape of the collette (corn puff). Set … Increase heat to medium-high and stir frequently until the mixture starts to bubble and boil. Pour all the puffed corn pops into the bowl. Ingredients: 1 bag of 16-20 oz. How to make White Chocolate Puffcorn: Ingredients for this recipe: puffcorn; almond bark; sprinkles (optional) Pour your puffcorn (sometimes called corn puffs) into a large bowl. What size bag of white chocolate morsels do you use for one bag of corn puffs? 1-844-776-2257 Bags (Set of 8) 4.4 out of 5 stars 106. Allow the mixture to boil for 2 minutes and then remove from the heat. Corn Puff extruder machine is designed by our experts in order to meet the international standard. How can that little puff come from an ear of corn? Corn Puff Extruder are manufactured by our dexterous professionals using premium quality raw material, allied components and sophisticated technology. We then hand pack individual retail bags into cases, put them on pallets and ship them off to our customers before hitting your pantry shelf. Corn puffs) in particular can be made to look similar to popcorn which are made from whole grains. Get it as soon as Tue, Jan 12. An auger pushes the mixture through a … Lehi Valley currently produces sweet puffs with flavors like butter toffee, caramel, cinnamon roll, sea salted caramel, and coconut. The cooked “caramel/candy” liquid then is applied to the plain corn collettes. Your email address will not be published. 1 – 2 package(s) white chocolate chips (preferred and use a good brand) OR use buttons / melts . Boil rapidly for 1 minute or until it comes to the soft ball stage. Add cream of tartar: beat until stiff peaks form. Corn Pops are buttery, sweet, and crunchy treats that are a family tradition at our house, and they are addicting-ly delicious. First, we mix in a little bit of water to the desired moisture level. Awsum Snacks Delicious Sweet Corn Puffs 6 bags Baked Crispy Sticks Kosher Vegan Crunchy Healthy Simple Dessert Russian Snack 0g Cholesterol Party Pack of 6 bags 18 Ounce. At this point, the collettes are conveyed through an oven for further drying. Check back often for new posts and insightful information. Fresh popcorn flavor that simply melts in your mouth without any hard kernels or hulls. The process, from the new product idea all the way to an order being placed, is what I enjoy most about my job. add review #12305; serves/makes: ready in: 1-2 hrs ingredients. December 4, 2019 at 3:45 pm. “Corn Pops, Corn Puffs or Puff Corn” ( this is not the cereal, but considered a chip or snack food) like THIS. We package the flavored puffs for consumers on a form and fill machine. BEST White Chocolate Puff Corn, Corn Pops or Corn Puffs. email recipe. Once they cool to room temperature, the coating becomes a crunchy shell and they are ready for packaging. Whisk it continuously until it starts to boil, and then boil it for two minutes. The result is the plain corn collette, which is about four percent moisture and feels crispy. Add corn syrup and brown sugar, stir until combined. Snackworthy® is a trusted provider of quality, packed fresh-to-order snacks. As the food research and product development project manager at Lehi Valley Trading Company, I’m often asked how we develop new products. They start with corn puffs, … $16.99 $ 16. Caramel Corn Puffs Recipe Video by Bettyskitchen | Products by the name of puffcorn (instead of the more generic term corn puffs) in particular can be made to look similar to popcorn, although the latter is made from whole grains. Old Dutch makes it as well as a few other brands depending on the area you live! Pour the corn puffs into a huge bowl and pour the melted almond bark over the top. 4.3 out of 5 stars 57. Pour the boiling water into the meal and mix well. save recipe. 4955 E McKellips Rd, Mesa, AZ 85215. When I started at Lehi Valley, the only flavor we produced was our butter toffee puff. The coated collettes are then removed from the kettle and separated. Puffcorn or corn puffs are puffed or extruded corn snacks made with corn meal and baked. Scrape the dough into a bowl; let cool slightly. In a small bowl, beat egg yolks until thick and lemon-colored, about 3 minutes. First, we mix in a little bit of water to the desired moisture level. In a large saucepan, melt the butter with the brown sugar and corn syrup over medium-high heat. Their snacks come in a number of flavours that include … Yamene Naks Investments is one of the prominent producers of tasty corn naks and puffs in Zambia. After the puffed mixture pushes through the die, a rotating knife blade cuts off the collette to whatever size and shape you select. You might think it requires a lot of fancy ingredients, but it’s just science. Line two sheet pans with parchment paper. Required fields are marked *, Clever Ideas for Organization & Storage in Small Spaces, Stylish Ways to Decorate your Children’s Bedroom, Exterior Wrought Iron Stair Railings – Personalized Shapes, Building a Garden Pond Step By Step – Extra Aesthetics and Value, French Style House Plans – Pastoral Elegance, Attic Balcony Design Ideas – 11 Open Solutions, PPR Pipes vs Copper Pipes – Pros And Cons, The house of clicks, the visual experiment of Swedish architects. Bake in the preheated oven, stirring every 10 to 15 minutes, until a cooled piece of corn is crunchy, … Ingredients: 2 cups corn flour 1/2 cup sunflower oil 1 cup club soda 2 spoons salt flour The consistency of the cornmeal/water mixture is like a thick paste. It will say puff corn or corn puffs right on the bag. The goal is to make a hard shell on the collette so the finished flavored puffs are a crunchy snack, and not soft and chewy. Carolyn says. These crispy cheese snacks are formed from cornmeal, water, oil, and flavored coatings. Gently fold into corn mixture. Add the eggs one at a time, stirring well between … The packaging material (film) starts flat on a roll like aluminum foil or plastic wrap. Use two rubber spatulas to “toss” the corn puffs until evenly coated. Directions. Add boiling water and stir until well-mixed. Remove from heat, and pour over puff corn. Stir in 1/3 cup hot corn mixture; return all to the pan. Corn Pops: Caramel popcorn alternative. Julie says. Reply. Melt the almond bark in a clean, large, microwave-safe bowl and stir the almond bark until melted. 99 ($0.94/Ounce) Save 10% more with Subscribe & Save. Cheese puffs, cheese curls, cheese balls, cheesy puffs, or corn curls are a puffed corn snack, coated with a mixture of cheese or cheese-flavored powders. The flavored puffs are mechanically measured, for a specified amount, in hoppers that drop into the tube of packaging film. The consistency of the cornmeal/water mixture is like a thick paste. Enjoy this sweet snack without the hassle of kernels.